Accuracy, reliability, and efficiency is crucial in sample preparation. Enter Microwave Digestion—a revolutionary solution designed to transform your testing processes and elevate the precision of your analyses.
The microwave digestion process strives for a thorough solution of analytes, ensuring no loss or contamination, and complete decomposition of the solid matrix. To achieve this, aggressive reagents like hydrochloric acid, nitric acid, hydrofluoric acid, sulphuric acid, and hydrogen peroxide are employed. Consequently, the containers for digestion samples must possess chemical inertness while allowing the transmission of microwave radiation.
The swift heating of the sample in a sealed container results in rapid pressure increases, necessitating the digestion vessels to withstand such conditions. Additionally, the accelerated heating may induce spontaneous exothermic reactions within the sample, leading to elevated temperatures and pressures.
An excellent material for digestion vessels is isostatically molded TFM™ PTFE, known for its microwave transparency, exceptional mechanical stability, and resistance to chemical vapors. TFM™ PTFE surpasses conventional PTFE with improved resistance to gas permeation.
Moreover, its smooth, anti-adhesive surface and hydrophobic properties simplify cleaning and minimize the risk of cross-contamination, making it an optimal choice for the demands of this instrument process.
Advantages of Microwave Digestion
1. Efficiency Redefined
Microwave Digestion stands as a beacon of efficiency in the landscape of sample preparation. By harnessing the power of microwaves, this cutting-edge technology accelerates the digestion process, ensuring rapid and uniform heating of complex samples. Say goodbye to time-consuming traditional methods and embrace a solution that delivers results in a fraction of the time.
2. Precision at Its Core
In the Advanced Testing Technology industry, precision is not just a goal; it’s a requirement. This instrument provides precise control over the heating process, leading to consistent and reproducible results. The uniform breakdown of complex matrices ensures that your analyses are not just accurate but consistently so, setting a new standard for reliability.
3. Cost-Effectiveness with Excellent Pricing
This instrument stands out in the market for its remarkable cost-effectiveness, offering a high level of functionality and performance without compromising on quality. The strategic pricing of this equipment ensures that users gain access to advanced features and cutting-edge technology at a competitive and reasonable cost.
4. Versatility to Suit Your Needs
Our industry is diverse, and so are the samples we encounter. Microwave Digestion rises to the occasion with its remarkable versatility. Whether you’re analyzing pharmaceutical, environmental samples, geological materials, chemical compounds, or biological tissues, mining ores, or delving into the intricacies of chemical compounds, this technique adapts to your needs. It’s a one-size-fits-all solution for the multifaceted challenges you face.
5. Sustainability and Resource Efficiency
Beyond its impressive speed and precision, This instrument champions sustainability. The reduced digestion time not only saves energy but also minimizes the use of reagents, making it a cost-effective and environmentally friendly choice for your laboratory.
Application of Microwave Digestion in Various Industries
Microwave Digestion is a versatile sample preparation technique that finds applications across various industries where the accurate and efficient breakdown of complex samples is crucial for subsequent analysis. Here are some industries that commonly use this instrument, along with brief explanations and examples:
1. Environmental Analysis
Environmental testing often involves analyzing soil, water, and sediment samples for trace elements and pollutants. In environmental science, Microwave Digestion is utilized to extract and prepare samples for the analysis of heavy metals in some applications ensuring compliance with regulatory standards, such as:
- Soil and sediment analysis
- Water quality testing
- Air pollution monitoring
2. Food and Beverage Industry
Quality control and safety testing in the food and beverage industry require accurate analysis of food samples for contaminants and nutritional content. This instrument is employed to break down food samples for the determination of elements like heavy metals, ensuring food safety and compliance with regulatory limits, like:
- Detection of trace elements in food samples
- Analysis of nutritional content
3. Pharmaceutical Industry
Pharmaceutical companies need precise analytical methods for testing raw materials, intermediates, and finished products. This instrument is used to prepare samples for the analysis of metal impurities in pharmaceutical ingredients, ensuring the quality and purity of the final drug product, like:
- Analysis of pharmaceutical products for impurities
- Determination of metal content in drug formulations
4. Mining, Geology, and Metallurgy
Analysis of ores and metals is essential in the mining and metallurgical industries for process control and quality assurance. Microwave Digestion is employed for the decomposition of ore samples before analysis, allowing for the determination of metal concentrations and ensuring the efficiency of extraction processes. Also used to:
- Analysis of metal alloys
- Quality control in metal production
- Analysis of geological samples
5. Clinical and Medical Research
Clinical laboratories and medical research facilities often need to analyze biological samples for trace elements and other components. This instrument is used to prepare biological samples, such as blood or tissues, for the analysis of essential and toxic elements, contributing to medical research and diagnostics, like:
- Analysis of biological samples in clinical settings
- Determination of trace elements in medical specimens
6. Chemical Industry
Chemical manufacturing processes may involve the analysis of raw materials and products to ensure quality and compliance with specifications. In the chemical industry, This instrument can be applied to prepare samples for the determination of trace elements in chemical products, ensuring they meet required standards. Also:
- Quality control of chemical products
- Analysis of chemical compounds
The adaptability of Microwave Digestion to different sample types and matrices makes it a valuable tool across a wide range of industries. Its ability to provide rapid and efficient sample preparation contributes to the accuracy and reliability of subsequent analytical techniques, making it particularly beneficial in fields where precision is crucial.
Available Product of Microwave Digestion at Torontech
Torontech offers a range of innovative Microwave Digestion models. Please refer to the table for comparison to help you select the best model based on your requirements.
| System | Tank 40 | Tank Eco | MDS-15 | MASTER | MDS-6G (Smart) |
| Power Supply | 220~240VAC 50/60Hz 20A | 220~240VAC 50/60Hz 20A | 220-240 VAC 50/60Hz 16A | Advanced technology and material | 220-240 VAC 50/60Hz 8A |
| Microwave Source | 2450MHz; Dual magnetron | 2450 MHz | 2450MHz; Dual magnetron | Advanced technology | 2450 MHz |
| Installed Power | 3800W | 1800W | 3600W | Advanced technology | 1800W |
| Cavity Material | Grade 316L stainless steel with PFA coating | 316L stainless steel with Teflon coating | 65L stainless steel with PFA coating | Shanghai Sineo Microwave Chemistry Technology | Aerospace composite fiber |
| Furnace Exhaust System | Auto-adjusted air volume; cooling to room temp in < 15 mins | High-power corrosion-resistant turbo fan | High-power anti corrosion axial fan | N/A | High-power anti corrosion axial fan |
| Software System | Android (8G memory), video SOP, application library | Android, built-in method library, cloud methods | Android; Built-in video SOP, application method library | N/A | N/A |
| Batch Amount | 40 vessels | 6 vessels (up to 8) | 16 vessels | Various configurations (16, 18, 40 and 100 vessels) | 8 vessels |
| Inner Vessel Material | TFM | TFM | Modified TFM | Various configurations | TFM |
| Outer Vessel Material | Aerospace composite fiber with TEFLON coating | Aerospace composite fiber | Aerospace composite fiber | Shanghai Sineo Microwave Chemistry Technology | Aerospace composite fiber |
| Inner Vessel Volume | 55mL | 100mL | N/A | N/A | N/A |
| Maximum Pressure | 15 Mpa | 15 MPa | 10 MPa | N/A | 10 MPa |
| Physical Size / Weight | 600×685×660mm / 62kg | 480×560×575mm / 45kg | 550×670×700mm / 70kg | N/A | 450×515×510mm / 40kg |
To see more information about our available model of Microwave Digestion, please check below:
- Microwave Digestion Workstation Tank 40
- Microwave Digestion Extraction System Tank Eco
- Microwave Digestion High-Throughput Sample Preparation Workstation MDS-15
- Ultra High Throughput Close Microwave Digestion Extraction Workstation Master
- Close Microwave Digestion Extraction System MDS-6G (Smart)
Elevate Your Analysis Today!
It’s time to embrace a transformative approach to sample preparation. Microwave Digestion is not just a technology; it’s a game-changer in the world of Advanced Testing. Elevate your analyses, save valuable time, and set new standards of precision with this product—your key to unlocking a future of consistent excellence in your industries.
Make the smart choice for your laboratory – embrace Microwave Digestion and revolutionize the way you approach sample preparation. The future of testing is here, and it’s faster, more precise, and more reliable than ever.
If you have any questions, need further discussion, or require additional information about the product, please do not hesitate to contact us today. Our representative team is ready to assist you and guide you in finding the best model of Microwave Digestion for your specific needs.
