Recycling Washing and Pelletizing TT-AWS-PET
We offer diverse Recycling Washing and Pelletizing TT-AWS-PET, including LDPE/LLDPE film, PP woven bags, PP non-woven materials, PE bags, milk bottles, cosmetic containers, and vegetable and fruit boxes. Our advanced modular design allows seamless integration of standard modules to deliver tailored solutions to our customers.
Our product, the Recycling Washing and Pelletizing TT-AWS-PET for HDPE/PP/PS/ABS/PC/PET materials, caters to recycling projects in these domains. Materials sourced from urban and industrial collection sites vary in size, and their composition differs from country to country, even within the same country.
Our team amalgamated cleaning line technologies, continually refining them. This effort led to the development of a series of modular equipment capable of adapting to the diverse characteristics of HDPE/PP/PS/ABS/PC/PET materials. Our focus lies in recycling blow-molded packaging bottles, boxes, cups, barrels, buckets, and injection waste, accommodating both hard and flexible plastics.
Our process involves sorting, size reduction, metal removal, cold and hot washing, high-efficiency friction washing, and drying modules. These modules efficiently eliminate ferrous and nonferrous metals, sand, oil, glue, paper, and numerous other contaminants.
CHAIN PLATE CONVEYOR
The PET plastic bottle washing line is furnished with a wide chain plate conveyor, facilitating the convenient transportation of plastic waste bottles.
DE-BALER
The de-baler serves primarily to disassemble compacted waste plastic bottles, ensuring they are loosened and can smoothly proceed to the subsequent processing stage.
BELT CONVEYOR
This system transports raw materials to subsequent stages, with its belt speed adjustable through an inverter control. Its primary function is to convey bottles, featuring a belt width of 1000mm made from PVC. The motor power is 2.2KW.
TROMMEL
Purpose: Removing stones, dust, loosening caps, and small metals
Material: Galvanized carbon steel
Frame: Carbon steel
Barrel Diameter: 1500mm
Barrel Length: 5000mm
Motor Power: 5.5KW
Hole Diameter: 50mm
FERROUS REMOVER
Purpose: Installed above the conveyor belt for the removal of iron, chromium, manganese, and other ferrous materials
Power: 3KW
LABEL REMOVER
Purpose: Remove over 90% of labels from both standard and compressed bottles
Zero waste of flakes and no water usage
Motor Power: 15KW
Suction Fan Power: 5.5KW
Rotary Blades: 42 pieces (with 378 teeth)
Fixed Blades: 45 sets * 4 = 180 pieces (with
1080 teeth)
PRE-WASHER
Purpose: Washing bottles, removing small-sized impurities, and reducing working pressure for downstream processes. Tank body made of SS304 stainless steel.
Diameter: 1500mm
Length: 6000mm
Motor Power: 7.5KW
Screw Power: 2.2KW
Diameter: 250mm
SCREW LOADER
The system is outfitted with multiple rolling screws that screen the material through rolling action, allowing impurities to fall through the gaps to the impurity collection port below.
DISK SEPARATOR
Featuring a disc separator, PET plastic bottles go through a bouncing screen to eliminate loose impurities, labels, caps, and other contaminants.
BOTTLE SORTING MACHINE
The complete bottle material sorting can be conducted based on customer-specified factors such as color. PET bottles within the same color category can then proceed to the subsequent processing stage.
MANUAL SORTING
The material is segregated into two dual stations for manual sorting by hand.
CRUSHER
The process involves breaking down large-sized raw materials into relatively uniform smaller pieces through crushing. Specifically, crushing bottles into small flakes.
SCREW LOADER
Purpose: Conveying PET flakes
Motor Power: 4KW
Screw Diameter: 310mm
Material in contact with raw materials: Stainless steel
SEPARATION FLOATING TANK
Purpose: Washing flakes and removing floating materials like PP, PE, and Caustic Soda
Motor Power of Screw Loader: 5.5KW
Motor Power of Thumbwheel: 0.55KW (3 sets)
Screw Diameter: 250mm
Material in contact with raw materials: Stainless steel
Includes water tank and pump for operation.
LABEL SEPARATOR
Eliminate impurities like remaining PET bottle labels.
HOT WASHER
Purpose: Aids in the easier removal of oil and glue after hot washing.
Motor Power: 5.5KW
Hot Chamber Volume: Approximately 4.07 m3
Outer Layer: Carbon steel
Inner Layer: Stainless steel
Middle Layer: Insulated with rock wool
Caustic Soda Concentration: 1-2%
Hot Water Temperature: 70-90 degrees Celsius
Continuous feeding and unloading of flakes without interruption.
HIGH SPEED FRICTION WASHER
Purpose: Removing glue and dirt
Motor Power: 30KW
Water Pump Motor Power: 1.5KW
Screw Rotation Speed: 1200rpm
Material in contact with raw materials: Stainless steel
CENTRIFUGAL DRVER
Function: Drying and flakes moisture reach 2%
Motor power: 22KW
Motor of cover open:0.75KW
Rotary speed of screw: 2200rpm
Part contact with raw materials: stainless steel
PIPELINE DRVER
Function: hot air drying, moisture < 1%
Heating power: 48KW,if adopt steam heating, this electric consumption will be saved
Power of blowing motor:5.5KW
Power of suction motor: 5.5KW
VIBRATION DRYER
Drying washed PET bottle flakes using a vibrating sieve.
INTELLIGENT CONTROL SYSTEM
Compliant with CE/CSA/TUV/SGS/ISO standards, all parameters are adjustable via the touchscreen interface.
1. Electric control components include Schneider products such as circuit-breakers, AC contacts, press buttons, and pilot lamps.
2. These components manage the entire electrical system.
3. Operates on a safety interlock principle.
4. Electrical units sourced from LS, Schneider, and ABB.
|
Device parameters
|
|||
|
Size |
Capacity
|
Motor Power
|
Equipment footprint
|
|
TT-AWS-PET10
|
1000kg/h
|
220KW
|
250m 2
|
|
TT-AWS-PET20
|
2000kg/h
|
260KW
|
350m 2
|
|
TT-AWS-PET30
|
3000kg/h
|
380KW
|
500m 2
|
|
TT-AWS-PET40
|
4000kg/h
|
500KW
|
700m 2
|
|
Unit energy consumption
|
|||
|
Content
|
Average energy consumption per ton of bottle
|
||
|
Electricity
|
70-90KW
|
||
|
Water
|
1-1.5T
|
||
|
Compressed air
|
0.5-1m3
|
||
|
Steam (optional)
|
550-880 lbs. |
||
|
Detergent (optional)
|
8.8-17.6 lbs. |
||
|
Bottle quality reference
|
|||
|
Description
|
AA（ppm）
|
A（ppm）
|
|
|
PVC content
|
≤25
|
≤100
|
|
|
PE/PP/colored bottle/metal/other
|
≤75
|
≤100
|
|
|
Total impurity
|
≤100
|
≤200
|
|
How Can We Help You?
Contact our sales team for a quotation.
